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"Advice about spin casting machines" Topic


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Redwarf18 Feb 2013 7:09 p.m. PST

Hi,
I am currently trying to sort out the pro's and con's of the raft of different spin casters out there. If anyone who has experience with any of these Machines: Conquest, Conley, Tekcast and Nicem (or any other suggested brands)could throw their 2 cent in it would be appreciated. I am looking for a system that will work best with resin as it's main material. Also is there any real advantage of front loading to top loading casters? If there is any general advice that you have or forums for further research I would also like to hear about them. Thank you for your help in advance.

Psyckosama07 Mar 2013 1:21 p.m. PST

Build your own. It's a lot cheaper.

biffHenderson21 Mar 2013 4:06 p.m. PST

It depends on your budget and volume. Most of the front loading machines are automated and high volume, where as the top loading machines only take one mold at a time. There are many more older top loading machines on the used market. The front loading machines are also a little more expensive.

HTH
HB

MechanicalHorizon07 May 2013 12:56 p.m. PST

Do not buy Tekcast machines, they break down constantly and aren't very accurate, you'll think you are casting at 200 RPMs but in reality it can be anywhere from 150-300 RPMs.
There is also a problem with the way the plate is made. The piston pushed up in the center of the plate, but there are no stress bars radiating out on the plate to distribute the pressure so after time the plate will bend upwards in the center which causes the clamping pressure to be uneven and cause flash and fill issues.

Conquest and Conley both make top-loaders that are OK but the repetitive motion of loading, removing the plate, putting it back on then closing the lid can be very tiring and slow.

I've used them at GW and PP and they are all crap.

Nicem machines are the GODS of casting machines. In the 9 years I worked at GW running the mold/casting dept we never had a single minute of downtime due to malfunction or damage to the machine.

Nicem machines are very easy to use, built extremely well and have automated controls even on their single machines.

After you set the pressure, RPMs and time all you have to do is close the lid and the cycle starts automatically and ends automatically. The lid comes up on it's own.

You put the mold in, close the lid (the cycles starts automatically) and pour the metal. The lid opens automatically when the cycle is done, you pull the mold out and repeat.

They are a bit more expensive than the others, but they more than make up for that with the reduced downtime and maintenance. They will also increase your manufacturing speeds considerably if you try to standardize your moldmaking.

LeonAdler Sponsoring Member of TMP10 May 2013 2:13 p.m. PST

No direct experience, I use a MCP machine of some vintage,
but Romanoff might be worth a look.
romanoff.com

MechanicalHorizon11 May 2013 9:49 a.m. PST

The Machines Romanoff sells are pretty good, we used one of those at GW for casting masters, but you still have the "fatigue" issue because of having to manually open/close the lid, remove the top plate, replace it, set the pressure, RPMs etc when casting.

They are much more reliable and well-built than the Tekcast machines though.

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